Friday 4 October 2013

Use of Crane Load Cells in Industrial Applications!

In wide range of sizes, shapes and capacities, crane load cell are available. For all weighing needs, these cells have become a standard in all industrial applications. Looking for perfect load cell for your industrial job may be somewhat challenging. Some of the most common load cells for crane are-

Single Point

These crane load cells referred to as Single point and one of the most common and cheap type of load cells used in cranes. Since they are highly reliable and price effective, they are used quite commonly in counting scales, retails scales, parcel scales, medical scales and postal scales. They can also be used in industrial system of weighing and platform scales. Despite load’s position on a platform, these load cells offer accurate readings and also help in reducing costs of manufacturing.

Canister Type

Since quite a long time, canister type crane load cells are being used. They are considered to be a standard measure in industrial applications like compression and high capacity applications. There are also used in applications that require multi as well as single weighing applications. There is a button perched on top as well as bottom side of the cell and in compression only, it can be used. They find use in applications related to vessel weighing, tank scales, truck weighing, scales for axle weighing, weighbridges and vehicle scales. These load cells provides accurate weighing of things even in harshest possible environments.

Shear Beam With Double Ends

For applications ranging from medium to high capacity, the shear beams with double ends offer a large number of benefits over many other designs. For the purpose of accommodating any misalignment seen on the mounting surfaces, this type of load cells has the capability to rock on the mountings while still being retained. Allowing thermal expansion as well as contraction, they also allow limited movement. This also helps in the protection of lifts. This load cell types can also be found as a kit for weighing modules.

Shear Bean with single ends

These are basically found in myriad platform, floor and shipping scales seen today. They offer a perfect solution for weighing applications that have medium capacity. They have the ability to endure side load having full capacity without any hassles thereby making them perfect for all those weighing systems with blenders, mixers and agitators. They are quite durable but when mounting 10, 000 kg, they can prove to be costly as well as cumbersome. In the form of weighing module, this cell type is available.

Tension Link

In applications like hanging scale, winching, lifting systems and weighing scales in cranes, this crane load cell is available. load limiter also plays a crucial role besides these crane load cells.

For further details about crane load please visit saflift load cells.

Simple Precautions for an Effective Use of Cranes

Lack of proper crane safety systems is the major cause behind the severe crane accidents that frequently take place in the heavy industries. Most, if not all, of these unfortunate incidences are a result of inefficient of complete lack of accurate signaling devices. Many times the workers tend to ignore the limit of a crane and force the machine to carry excess load. This is something very dangerous to their own life, let alone the damaging effect it has to the machine itself and the material it is lifting or carrying.

But often this unfortunate tendency is observed in the workers and crane safety becomes difficult. The only reliable way to ensure that this doesn’t happen is to recruit workers that are properly trained in every sphere of the crane operating system. An untrained person can cause extreme trouble not only to the job in hand but also to his own life. Particularly the industries that deal with such heavy loads lifting should make it absolutely mandatory for the workers to get all the training needed for the job.

This training should include educating them in the various safety measures needed to be taken to make the crane operation safe and sound. One of the most important safety measures is to make sure that the crane is placed properly on a solid and even surface. If this is not taken into account while fixing the crane equipment, it can make the crane go off-balance very easily when lifting a heavy object and topple over causing damage.

Another thing that is vitally important is to make sure that the crane is not over-burdened. Every type of crane has a specific limit to how much load it can safely lift or carry. This limit should be honored at all costs if the operation is to be carried out safely. But if the crane operator ignores this important fact and tries to put excessive load on the crane in order to accomplish more work in a shorter period of time, it can only backfire in the form of an accident. Extra load will not only make the ropes of the crane or hoist break down but can also get them out of balance.

In order to take these safety measures, the modern electronic equipments like a crane scale that uses crane load cell are very useful. They not only detect a problem of overloading but can also stop the operation automatically if needed. This can be a great help to the personnel who are working on a crane or hoist.

Cranes are always one of the most dangerous equipments to use given the kind of work they have to perform. The operators and workers have to be very alert and specific about every small aspect of the procedure. Even a minor negligence or ignorance can cost heavy losses that may even be permanent in some case.

For further details about crane load please visit overhead crane limit switches.

How to Operate a Crane Safely Using Electronic Safety Devices

Nothing is more important than the safety of the people who work in an industry. These people are the main factors that make an industry thrive and profit. They are the people who make the various instruments and machines used in the factory run smoothly and efficiently. If the welfare of these workers is not given the topmost priority, no industry can progress to the level it expects to. It is true for the heavy duty crane operations too and this makes using crane safety systems extremely important.

Some of the industries that heavily rely on the services of the various kinds of cranes are the manufacturing, construction, transportation, etc. These industries use cranes for lifting and transporting very large amounts of heavy objects from one place to another. These objects can only be lifted with the help of machines and therefore the use of cranes is inevitable under these circumstances. However, proper crane safety must be ensured before these operations can be expected to be carried out successfully.

Cranes being huge machines and also the burdens they carry can be very heavy, an accident can be extremely disastrous for the property, equipments and even to the lives of the workers. Unless specially devised electronic devices such as an electronic crane scale that uses load cells, crane overload switch or limit switch, load limiters, etc. are used with these cranes, it is very likely that things can go wrong at any time and cause a devastating accident.

What all these devices do is to keep a close watch on the operation and provide accurate data regarding it. Cranes have an inbuilt capability to sustain certain amount of stress and if this limit is crossed, they can go off-balance or break and result in an accident. Along with preventing dangerous accidents, these crane safety systems help reduce the repair and maintenance cost of the equipment.

An electronic safety device keeps check on the condition of the crane and if the load is within the specified limit. They provide a safe upper limit for the cranes to function safely. If the load is more than the crane can handle, the device immediately gives off warning signals to alert the concerned workers and crane operators. When the device senses an overload, it automatically stops the motion of the hoist and sends warning signals in the form of an alarm or flashing lights.

Without these safety devices the operator cannot know when he has put excessive load on the hoist or the crane and this can result in breaking down of the hoist rope or bring the overhead load crashing down on some of the workers who are standing or working under it.

It is to avoid all such possible dangers, it is very important to use these modern safety equipments and make sure that the crane operation goes smoothly and without trouble.

For further details about overhead crane safety please visit SAF-LIFT Overhead Crane Safety.

A Wide Range of Functions Carried Out By Cranes!

Cranes have great function to play when it comes to heavy duty weight lifting and carrying in various industries. They are capable of lifting great amount of weight easily and effortlessly. This makes the life of the workers a lot easier and safe by itself. However, every facility comes for an equivalent price. Cranes, although quite safe and efficient, have their own dangers and pitfalls. Their enormous sizes and the huge load they lift put them into a very risky position of breaking down and causing severe accidents.

In these crane accidents if the crane loses its balance or the metallic rope breaks, the heavy load can come crashing down and cause extreme loss of expensive property. It can also be very dangerous for the lives of the workers and technicians that are working in the vicinity and supervising the operation. This is something very unfortunate but can well be avoided by taking some simple safety measures.

Some of these measures are technical in nature such as the use of sophisticated safety equipments like the electronic crane scales, crane limit switch including the position limit switch and rotary limit switches, load limiter, etc. Using these modern instruments can be a great help for the crane operators to make sure that they are aware of the operation throughout and know if there is something that is not in proper condition. This knowledge can help them take the correct actions to avoid any possible mishaps and save the costly property and lives.

There are many other technical factors that need to be taken into consideration for proper functioning and operating of a heavy duty electronic crane. Not only the crane operator but also other workers who are taking part in the job should make sure that they are well aware of the type and characteristics of the crane they are using. They should be informed about the weight of the crane, how it functions and operates and how much weight should be attached to it for a safe lift.

If these simple things are known, every personnel working under these conditions can contribute to the procedure in an efficient and productive manner. These are the very basic things that every person working with a heavy load operation should be well aware of and this simple knowledge itself is good enough to avoid many possible accidents.

As most accidents occur due to the carelessness, lack of information, poor attention or judgment and overconfidence in their own ability or the capacity of the crane, the crane operators have a special responsibility when it comes to the overhead crane safety issue. They have the most significant role to play in it and the modern gadgets can help them play it more accurately and efficiently.

For further details about crane limit switch please visit About Saf Lift.

Are You Taking the Proper Measures for Crane Safety?

When it comes to heavy duty weight lifting and carrying in various industries, cranes have great function to play. Great weights can be lifted without any trouble as this machine has great capabilities. Not only a whole lot safe, this makes the life of the workers a lot easier and convenient by itself. However, for an equivalent price, every facility comes. Cranes have their own dangers and pitfalls, although quite safe and efficient. Causing severe accidents, their enormous sizes and the huge load they lift put them into a very risky position of breaking down.

The heavy load can come crashing down and cause extreme loss of expensive property, in these crane accidents if the crane loses its balance or the metallic rope breaks. Those working in the vicinity and supervising the operation, it can also be very dangerous for the lives of the workers and technicians. Since, this is something very unfortunate, by taking some simple safety measures, it can well be avoided.

Such as the use of sophisticated safety equipments like the electronic crane scales, crane limit switch including the position limit switch and rotary limit switches, load limiter, etc, some of these measures are technical in nature. To make sure that they are aware of the operation throughout and know if there is something that is not in proper condition, using these modern instruments can be a great help for the crane operators. To avoid any possible mishaps and save the costly property and lives, this knowledge can help them take the correct actions.

For proper functioning and operating of a heavy duty electronic crane, there are many other technical factors that need to be taken into consideration. They are well aware of the type and characteristics of the crane they are using and for this purpose not only the crane operator but also other workers who are taking part in the job should make sure. About the weight of the crane, how it functions and operates and how much weight should be attached to it for a safe lift, they should be informed.

Every personnel working under these conditions know about these simple things, they can contribute to the procedure in an efficient and productive manner. Every person working with a heavy load operation should be well aware of these things as they are very basic things and to avoid many possible accidents, this simple knowledge itself is good enough.

The crane operators have a special responsibility when it comes to the overhead crane safety issue as most accidents occur due to the carelessness, lack of information, poor attention or judgment and overconfidence in their own ability or the capacity of the crane. The modern gadgets can help them play it more accurately and efficiently and they have the most significant role to play in it.

They are certainly unnecessary as crane accidents are definitely avoidable and with proper precautions and use of the modern technology. In making any crane operation safe and successful providing proper knowledge and devices to the operators can go a long way.

For further details about crane accidents please visit About Crane Safety Systems.