How to Prevent Crane Accidents and Ensure Safety of Workers

It is a common knowledge that everything in life needs to be in balance and limit. When we go beyond the limits of things, there is imbalance and bad consequences. If we eat, work and rest in a balance way, it leads to better health while doing these things too much or too less cause problems. Just like the human body, any efficient machine such as an overhead crane also has it’s limits and those should be respected while operating it. Going beyond these limits can cause serious consequences.

What is meant by crane safety?

The life of people who operate such a monstrous machine as a crane can be in danger if certain precautions are not taken. There are rules that need to be followed in order to make the crane run smoothly and perform at its peak capability. Break these rules and the machine might not work as expected and this could sometimes lead to dangerous accidents. This is the reason why crane safety systems are paramount in any industry that uses the services of cranes to carry hefty loads.

Which types of mishaps commonly happen with cranes?

The tipping over of the balance of the crane while moving from one place to another can cause the crane to topple down. This mainly happens due to excess weight put on the crane that is beyond it’s actual capacity. This can cause damage to the crane as well as the objects being carried. It also may cause serious injuries to the crane operator, workers working on the ground under the crane and even to those who are in the vicinity.

How to prevent these accidents?

Prevention is always way better than cure. It is important to take certain precautions to avoid these accidents from happening in the first place. And when it comes to crane safety, modern technology has come to the assistance of crane operators in the form of sophisticated safety devices. These devices have mainly one function to carry out during the crane operation which is to monitor the weight being loaded on the crane and detect any excess load beyond the crane’s limits.

What are load cells?

Load cells are one of the safety devices that are used in crane operations to ensure its safety. There are many types of load cells such as tension load cells, compression load cells, beam load cells, etc. The primary function of a load cell is to accurately sense and monitor the load of the materials being put on the crane. They offer very precise data of the load and help prevent the crane operators from overloading the crane with surplus weight.

Using these and other devices can increase the level of safety and security in an industry. And when workers feel safe under these conditions they can perform at their productive best.

How to Minimize Human Error for Crane Safety

Do you know what lies behind those dangerous accidents that happen in industries that are related to crane operations? No, it is not the size or the weight of the equipment or the load that is the prime culprit. Neither is it about any problems in the workings of the machines that are to be blamed. It is mainly the human factor that overrides all others. Yes, it is the people who are in charge of the machines that are instrumental in causing these extremely damaging and life-threatening accidents.

How does human factor cause most of the crane accidents?

A crane is a machine. It is a very efficient machine with the ability and strength to go on performing the job for years without a hitch. However, crane accidents are run by human operators. It is these people who are responsible for the smooth and efficient functioning of the crane.

If the crane operator and other workers who work together on a crane are not physically or mentally fit for the job, it could cause many problems. Unless these people are physically, mentally and emotionally capable of managing the task, it could cause obstructions in the performance of the crane leading to accidents. Slight misjudgments, overconfidence in one’s own capabilities as well as the ability of the crane, misconception about efficiency being the same as haste or impatience, etc. can cause serious errors of judgment leading to untoward incidences.

What is the solution for avoiding human errors?

One of the best ways is to educate every person involved in the crane limit switch about crane safety and security of the crane as well as their own life. They should be imparted with a sound knowledge about the importance of taking precautionary steps before and during any crane operation. Testing and checking various parts and functions of the crane should be made mandatory to ensure they perform at their best.

Crane operators or other workers should never be allowed to consume alcoholic drinks before starting their work. They should always wear proper clothes, uniforms and other safety accessories such as helmets, etc. that are necessary for their work. The crane operators and workers should be prohibited from speaking about any other topic, particularly and emotionally stirring one, before or while performing the crane task. In case of any emotional disturbance or problems in their personal lives, they should not be allowed to perform the job.

Which crane safety systems are used nowadays?

Besides appointing knowledgeable and well-trained workers on the job, there are many crane safety devices such as the load cells, load limiter, crane scales, etc. which are commonly used to assist the crane workers get accurate feedback about the crane operation. This helps them avoid overloading the crane with excessive load and thus maintain safety.

The Basic Factors influencing the Process of Overhead Crane Safety

Accidents are not very uncommon phenomena when it comes to the overhead cranes. These cranes are often vulnerable to mishaps due to careless or over-confident behavior on the part of the crane workers. It has been proved by research that, more often than not, the overhead crane safety are a result of a lack of proper signaling system that would warn the operators about over-burdening of the crane.

What happens when the load is more than the crane can handle?

When the crane operator doesn’t have a slightest of inkling of the overload of the crane, the crane can simply topple over scattering the heavy load it is carrying on the factory floor with an enormous impact. This not only damages the crane itself but it can also damage the load which could be quite valuable. But above all of these, the harm it can cause to the people working under those conditions is the biggest of damage of them all.

How to make sure that the crane is not over-burdened?

By being vigilant about it all the time, how else? There really is no excuse for this. It is not a casual affair as sometimes crane operators in their ignorance or extra-confidence tend to believe. It can actually be fatal and can take away lives. Using good quality safety devices such as crane load cell or a load limiter is the best way to ensure that the crane operator gets accurate feedback of the stress-condition of the crane ropes.

Whenever that maximum limit of the crane is crossed, the operator receives electrical signals such as an alarm or a beep or a blinking light. This is he time when he should immediately stop adding any load to the crane and if necessary should remove some of the load already put.

Why is it important to train the crane operators?

The crane operator is in the driver’s seat in a crane operation. He is the person who carries out the operation. Unless he had reasonable knowledge and understanding of the machine he is using, there is always a chance of something going wrong.

It is the responsibility of the company to make sure that all their workers receive adequate training in operating, managing and carrying out every task related to the crane. He should be trained not only to operate the train but also have some knowledge of the workings of the machinery in the crane. This will help him accurately sense any trouble in the functioning of the various parts of the crane before or during the crane operation.

Cranes can be a great boon to many industries if their safety is assured with adequate measures. Keeping the crane in top condition, appointing well-trained and highly skilled workers and using highly effective safety devices are the best ways to ensure that they run safely for a long time.

Importance of Safety of an Overhead Crane

With growing industrialization all around the world, many industries started looking for more effective means to carry out their day-to-day activities. Carrying very heavy loads has been one of the toughest of all routines many industries have to carry out every single day. What better way than getting them done by efficient and obedient machines? Overhead cranes have certainly made the life of these industries a lot better and easier.

How does an overhead crane work?

As the name suggests, the overhead crane is built high above the ground. Due to it’s bridge-like appearance, it is also known as a bridge crane. It has parallel runways that are joined together with a bridge. The main part of the overhead crane is the hoist. It travels over the bridge and lifts and carries the weight to be transferred from one place to another.

Where is an overhead crane used?

One of the most important applications of the overhead cranes is in the metal refinement factories. They are used throughout the manufacturing procedure from pouring the raw material in the furnace to loading the end products on transportation vehicles such as trucks and trains. They are also used in automobile industry to carry raw material. Other industries including transportation, shipyards, paper mills, etc. also use overhead cranes for various weight carrying purposes. Bridge cranes often prove to be a cost-effective option over the mobile cranes.

How important are the crane safety systems?

With every benefit comes an equivalent price to be paid. The great advantage offered by these heavy-duty cranes doesn’t come without it’s own price. These cranes need to be handled with great care to fetch the maximum benefit from them. Strict rules and regulations have to be followed by the crane operators in order to ensure crane safety.

Why is it important to appoint trained crane operators?

It is important for employers to realize that the persons they appoint to operate the overhead cranes should be skilled and trained adequately for the job. Not all cranes the same and different types of cranes have different requirements in terms of skill and training.

These operators should also be trained to use the various safety devices such as crane scales, crane load cell, load limiters, etc. to be able to used them for ensuring safety during a crane operation.

It is important that these workers are also trained in various emergency procedures. They should know what to do in an emergency such as a crane accident, how to quickly evacuate the location, how to handle a power failure, etc.

A crane can prove to be a very potent tool in the hands of the knowledgeable workers while a dangerous menace with unskilled and untrained ones. Taking the above measures will ensure that any crane operation becomes safe and secure for everyone involved.

Better Practices for Safer Crane Operations

Many companies including construction, transportation, automobile, etc. frequently use overhead cranes. Heavy blocks of construction material, automobile parts, etc. are required to be carried from one part of the factory to the other in order to carry out the manufacturing or assembling processes. This is not possible manually and can only be accomplished with the help of gigantic overhead cranes.

What are the advantages of using overhead cranes?

An overhead crane is extremely useful for these heavy industries. They perform the most difficult and laborious task in the manufacturing unit of the factory, i.e. of carrying the tremendous weight of various objects and material from one corner of the unit to another. These crane load cell being very powerful machines can easily lift these objects and quite effortlessly carry them to another place quite quickly. This saves enormous amount of manual labor as well as valuable time.

Are cranes dangerous to operate?

Not really. Actually, they are built to carry heavy loads. The hoist and ropes used in them are made of extremely resilient material such as steel and aluminum. This makes them sturdy and intrinsically safe for use under any conditions.

However, since they are very large in size and the nature of their work includes carrying extremely heavy weights, they can sometimes be vulnerable to accidents. They can go out of balance or the ropes may break and the objects may fall down on the ground causing heavy damage.

It should be noticed, however, that cranes themselves are not dangerous in any way. It is how they are used that decides whether they will prove to be an efficient servant or a nuisance.

How to ensure maximum crane safety under these conditions?

Cranes being susceptible to accidents, the overall crane safety becomes an important issue in any industry that uses them. Normally a crane loses it’s balance or breaks down when it is forced to carry load that is beyond its capacity. Since a crane is only a machine that carries out the functions it is design for, it is the responsibility of the crane operator to not over-burden it.

It is important to double-check every part of the crane before using it. If any part is not functioning well, the crane should never be used. Oiling and servicing every part regularly is important to keep the machine in top condition.

Keeping the load on the crane under its maximum limit is extremely important. Most accidents happen due to carelessness or over-confidence regarding this. Using safety devices is the best way to achieve this. These devices such as load cells, load limiters, crane scales, etc. help monitor the load and offer signal if it goes beyond limits.

Working in a team is always better and safer. This way the operation can be carried out safely and if any mishap happens others are readily available for help.

Use of Crane Load Cells in Industrial Applications!

In wide range of sizes, shapes and capacities, crane load cell are available. For all weighing needs, these cells have become a standard in all industrial applications. Looking for perfect load cell for your industrial job may be somewhat challenging. Some of the most common load cells for crane are-

Single Point

These crane load cells referred to as Single point and one of the most common and cheap type of load cells used in cranes. Since they are highly reliable and price effective, they are used quite commonly in counting scales, retails scales, parcel scales, medical scales and postal scales. They can also be used in industrial system of weighing and platform scales. Despite load’s position on a platform, these load cells offer accurate readings and also help in reducing costs of manufacturing.

Canister Type

Since quite a long time, canister type crane load cells are being used. They are considered to be a standard measure in industrial applications like compression and high capacity applications. There are also used in applications that require multi as well as single weighing applications. There is a button perched on top as well as bottom side of the cell and in compression only, it can be used. They find use in applications related to vessel weighing, tank scales, truck weighing, scales for axle weighing, weighbridges and vehicle scales. These load cells provides accurate weighing of things even in harshest possible environments.

Shear Beam With Double Ends

For applications ranging from medium to high capacity, the shear beams with double ends offer a large number of benefits over many other designs. For the purpose of accommodating any misalignment seen on the mounting surfaces, this type of load cells has the capability to rock on the mountings while still being retained. Allowing thermal expansion as well as contraction, they also allow limited movement. This also helps in the protection of lifts. This load cell types can also be found as a kit for weighing modules.

Shear Bean with single ends

These are basically found in myriad platform, floor and shipping scales seen today. They offer a perfect solution for weighing applications that have medium capacity. They have the ability to endure side load having full capacity without any hassles thereby making them perfect for all those weighing systems with blenders, mixers and agitators. They are quite durable but when mounting 10, 000 kg, they can prove to be costly as well as cumbersome. In the form of weighing module, this cell type is available.

Tension Link

In applications like hanging scale, winching, lifting systems and weighing scales in cranes, this crane load cell is available. load limiter also plays a crucial role besides these crane load cells.

For further details about crane load please visit saflift load cells.

Simple Precautions for an Effective Use of Cranes

Lack of proper crane safety systems is the major cause behind the severe crane accidents that frequently take place in the heavy industries. Most, if not all, of these unfortunate incidences are a result of inefficient of complete lack of accurate signaling devices. Many times the workers tend to ignore the limit of a crane and force the machine to carry excess load. This is something very dangerous to their own life, let alone the damaging effect it has to the machine itself and the material it is lifting or carrying.

But often this unfortunate tendency is observed in the workers and crane safety becomes difficult. The only reliable way to ensure that this doesn’t happen is to recruit workers that are properly trained in every sphere of the crane operating system. An untrained person can cause extreme trouble not only to the job in hand but also to his own life. Particularly the industries that deal with such heavy loads lifting should make it absolutely mandatory for the workers to get all the training needed for the job.

This training should include educating them in the various safety measures needed to be taken to make the crane operation safe and sound. One of the most important safety measures is to make sure that the crane is placed properly on a solid and even surface. If this is not taken into account while fixing the crane equipment, it can make the crane go off-balance very easily when lifting a heavy object and topple over causing damage.

Another thing that is vitally important is to make sure that the crane is not over-burdened. Every type of crane has a specific limit to how much load it can safely lift or carry. This limit should be honored at all costs if the operation is to be carried out safely. But if the crane operator ignores this important fact and tries to put excessive load on the crane in order to accomplish more work in a shorter period of time, it can only backfire in the form of an accident. Extra load will not only make the ropes of the crane or hoist break down but can also get them out of balance.

In order to take these safety measures, the modern electronic equipments like a crane scale that uses crane load cell are very useful. They not only detect a problem of overloading but can also stop the operation automatically if needed. This can be a great help to the personnel who are working on a crane or hoist.

Cranes are always one of the most dangerous equipments to use given the kind of work they have to perform. The operators and workers have to be very alert and specific about every small aspect of the procedure. Even a minor negligence or ignorance can cost heavy losses that may even be permanent in some case.

For further details about crane load please visit overhead crane limit switches.

How to Operate a Crane Safely Using Electronic Safety Devices

Nothing is more important than the safety of the people who work in an industry. These people are the main factors that make an industry thrive and profit. They are the people who make the various instruments and machines used in the factory run smoothly and efficiently. If the welfare of these workers is not given the topmost priority, no industry can progress to the level it expects to. It is true for the heavy duty crane operations too and this makes using crane safety systems extremely important.

Some of the industries that heavily rely on the services of the various kinds of cranes are the manufacturing, construction, transportation, etc. These industries use cranes for lifting and transporting very large amounts of heavy objects from one place to another. These objects can only be lifted with the help of machines and therefore the use of cranes is inevitable under these circumstances. However, proper crane safety must be ensured before these operations can be expected to be carried out successfully.

Cranes being huge machines and also the burdens they carry can be very heavy, an accident can be extremely disastrous for the property, equipments and even to the lives of the workers. Unless specially devised electronic devices such as an electronic crane scale that uses load cells, crane overload switch or limit switch, load limiters, etc. are used with these cranes, it is very likely that things can go wrong at any time and cause a devastating accident.

What all these devices do is to keep a close watch on the operation and provide accurate data regarding it. Cranes have an inbuilt capability to sustain certain amount of stress and if this limit is crossed, they can go off-balance or break and result in an accident. Along with preventing dangerous accidents, these crane safety systems help reduce the repair and maintenance cost of the equipment.

An electronic safety device keeps check on the condition of the crane and if the load is within the specified limit. They provide a safe upper limit for the cranes to function safely. If the load is more than the crane can handle, the device immediately gives off warning signals to alert the concerned workers and crane operators. When the device senses an overload, it automatically stops the motion of the hoist and sends warning signals in the form of an alarm or flashing lights.

Without these safety devices the operator cannot know when he has put excessive load on the hoist or the crane and this can result in breaking down of the hoist rope or bring the overhead load crashing down on some of the workers who are standing or working under it.

It is to avoid all such possible dangers, it is very important to use these modern safety equipments and make sure that the crane operation goes smoothly and without trouble.

For further details about overhead crane safety please visit SAF-LIFT Overhead Crane Safety.

A Wide Range of Functions Carried Out By Cranes!

Cranes have great function to play when it comes to heavy duty weight lifting and carrying in various industries. They are capable of lifting great amount of weight easily and effortlessly. This makes the life of the workers a lot easier and safe by itself. However, every facility comes for an equivalent price. Cranes, although quite safe and efficient, have their own dangers and pitfalls. Their enormous sizes and the huge load they lift put them into a very risky position of breaking down and causing severe accidents.

In these crane accidents if the crane loses its balance or the metallic rope breaks, the heavy load can come crashing down and cause extreme loss of expensive property. It can also be very dangerous for the lives of the workers and technicians that are working in the vicinity and supervising the operation. This is something very unfortunate but can well be avoided by taking some simple safety measures.

Some of these measures are technical in nature such as the use of sophisticated safety equipments like the electronic crane scales, crane limit switch including the position limit switch and rotary limit switches, load limiter, etc. Using these modern instruments can be a great help for the crane operators to make sure that they are aware of the operation throughout and know if there is something that is not in proper condition. This knowledge can help them take the correct actions to avoid any possible mishaps and save the costly property and lives.

There are many other technical factors that need to be taken into consideration for proper functioning and operating of a heavy duty electronic crane. Not only the crane operator but also other workers who are taking part in the job should make sure that they are well aware of the type and characteristics of the crane they are using. They should be informed about the weight of the crane, how it functions and operates and how much weight should be attached to it for a safe lift.

If these simple things are known, every personnel working under these conditions can contribute to the procedure in an efficient and productive manner. These are the very basic things that every person working with a heavy load operation should be well aware of and this simple knowledge itself is good enough to avoid many possible accidents.

As most accidents occur due to the carelessness, lack of information, poor attention or judgment and overconfidence in their own ability or the capacity of the crane, the crane operators have a special responsibility when it comes to the overhead crane safety issue. They have the most significant role to play in it and the modern gadgets can help them play it more accurately and efficiently.

For further details about crane limit switch please visit About Saf Lift.

Are You Taking the Proper Measures for Crane Safety?

When it comes to heavy duty weight lifting and carrying in various industries, cranes have great function to play. Great weights can be lifted without any trouble as this machine has great capabilities. Not only a whole lot safe, this makes the life of the workers a lot easier and convenient by itself. However, for an equivalent price, every facility comes. Cranes have their own dangers and pitfalls, although quite safe and efficient. Causing severe accidents, their enormous sizes and the huge load they lift put them into a very risky position of breaking down.

The heavy load can come crashing down and cause extreme loss of expensive property, in these crane accidents if the crane loses its balance or the metallic rope breaks. Those working in the vicinity and supervising the operation, it can also be very dangerous for the lives of the workers and technicians. Since, this is something very unfortunate, by taking some simple safety measures, it can well be avoided.

Such as the use of sophisticated safety equipments like the electronic crane scales, crane limit switch including the position limit switch and rotary limit switches, load limiter, etc, some of these measures are technical in nature. To make sure that they are aware of the operation throughout and know if there is something that is not in proper condition, using these modern instruments can be a great help for the crane operators. To avoid any possible mishaps and save the costly property and lives, this knowledge can help them take the correct actions.

For proper functioning and operating of a heavy duty electronic crane, there are many other technical factors that need to be taken into consideration. They are well aware of the type and characteristics of the crane they are using and for this purpose not only the crane operator but also other workers who are taking part in the job should make sure. About the weight of the crane, how it functions and operates and how much weight should be attached to it for a safe lift, they should be informed.

Every personnel working under these conditions know about these simple things, they can contribute to the procedure in an efficient and productive manner. Every person working with a heavy load operation should be well aware of these things as they are very basic things and to avoid many possible accidents, this simple knowledge itself is good enough.

The crane operators have a special responsibility when it comes to the overhead crane safety issue as most accidents occur due to the carelessness, lack of information, poor attention or judgment and overconfidence in their own ability or the capacity of the crane. The modern gadgets can help them play it more accurately and efficiently and they have the most significant role to play in it.

They are certainly unnecessary as crane accidents are definitely avoidable and with proper precautions and use of the modern technology. In making any crane operation safe and successful providing proper knowledge and devices to the operators can go a long way.

For further details about crane accidents please visit About Crane Safety Systems.

Load limiter act as a protector for crane operators

In factories or industries such as construction, mining and shipyard, where maximum amount of heavy weight is lifted in those cases cranes are used. Cranes are considered as one of the best devices for those applications that need a portable and economical means to lift heavy materials. Especially in manufacturing industries or at construction sites cranes are used widely. The main function of crane is to transfer the burden of materials from one position to another. Moreover these are designed in such a way that heavy duty loads can easily and safely be transferred. Now days the technology has increased and therefore many different types of cranes are utilized. There are various types of cranes such as overhead crane, collision avoidance crane and electronic crane. Crane is one such type of device that helps the operator in hoisting the materials.

Many manufacturers are now designing various innovative machines. Several qualified engineers are allotted in order to manufacture and create cranes. Before operating the crane and working with it one must make sure that he is well known with all the functions and parts. Operating crane is not an easy task it involves lot of concentration and experience. It should only be operated by the user if he has keen knowledge and understanding of it. Also safety is the main aspect that should be kept in mind when operating the crane. Although there are several parts in cranes that assist in one or the other way, load limiter is such a kind of device that plays a vital role. Load limiter helps the operator in restraining the excess load if carried by the crane. It is a kind of indicator that warns the crane user that up to a certain limit the crane can uphold the load. Also load limiter can easily be inaugurated in crane as it necessitates about five and a half inches. This load limiter is factory set up device and its trips or specifies at a specified load level. It can also be said that load limiter is a user friendly device as it helps in preventing the involuntary materials that exceeded the rated aptitude of a wire cord hoist.

Load transducer is another name of load cells. This deices helps in converting the motorized force into electrical signal. In various kinds of industries these load transducers are used as they help in monitoring the tension and firmness. Furthermore this machine is important as it helps in monitoring the load density and weight and if it is not practiced then dangerous consequences can take place. Therefore while operating crane the operator must make sure that load cells are in proper function. Also this crane load cell has monitor range scales that helps in lifting the weight capacity from fifty kilograms to one hundred tons.

For further details about crane limit switch please Visit Here.

Raise the burden safely and easily by use of Crane

In this modern era, the use of cranes has increased tremendously. No longer they are rickety and clunky machines of past. Now day’s technology has also improved its capacity, speed and strength thus it has made crane operation easier and safer. In numerous industries such as mining, construction and shipyards cranes have become an absolute necessity. As cranes are heavy machines and one wrong fault made by it can make enormous accident. Therefore crane must be operated by those workers only who are well versed in it. Crane operators should also follow its crane safety systems, rules and regulations so that they can avoid hazardous deeds. Majority of accidents are cause because of crane operators. Therefore when working with it they should be mentally and physically sound. Even they should attain all basic and common knowledge so that they can handle it with full attention and care.

Cranes are those heavy equipments that are designed by the professional engineers. These are manufactured especially for those industries where heavy loads of materials require movement. Only skilled, talented and experienced operators can handle crane. A little awareness for crane maintenance can avoid and reduce the death rates by simply following crane safety systems. Industries inhabiting cranes must take a note to keep safety on their prior issue. Crane workers must be knowledgeable about everything that is concerned with its functions and mechanics. They are also need to be aware and attentive about crane safety and maintenance. OSHA is an organization that has implemented various rules and regulations in regard of crane safety. The crane operators must go through all the safety guidelines before they are on work with crane. Moreover it is highly recommended that the operators working with crane must read all the manual guidelines and prior receive all its instructions so that they can execute it well. Even it is suggested for crane safety that all the overhead obstacles must be detached for sufficient clearance and it should be set up on level and solid surface so that the process can proceed of without any mishap.

There are several parts of cranes such as limit switches, collision avoidance, rotary limit switch and load transducer. All these devices perform various functions and helps in proper execution of crane. Therefore the crane operator must check all the devices and its functions so that on their execution they do not face any obscurity. Load cell also play a significant part when a crane is operated. It is an electronic instrument that is utilized to alter the force into electrical output or signal. This load transducer inhabits one, two or four strain gauges that help in converting the input into electrical signal or current. In recent days it is found that many types of load cells are used such as washer and button load cell, fibre optic, hydraulic and pneumatic load cell.

For further details about position sensing please Click Here.

Follow safety precautions when operating crane to prevent accidents

In last few years it has been estimated an increase in number of deaths and serious injuries from crane accidents. Crane accidents have become popular especially at construction sites where heavy duty materials are loaded. To avoid this mishap the construction sites owners should hire efficient and skillful crane operators. Cranes are seen mostly in those industries that deal with heavy materials. There are several cases due to which accidents occur and these are because of collapses, tipping, falls, overloading, operator errors and falling equipment. Even many misfortunes occur because of mechanical failures, improper rigging and poor weather conditions such as high winds. Therefore in order to avoid all these calamities proper introspection of crane parts should be done. People who acquire NCCCO certificate and has vast knowledge about crane should only be allowed to operate the crane. Many types of equipment like crane limit switch and rotary limit switches are used on a construction site.

Accidents usually occur at these areas because cranes are designed in such a way that they are heavy and help in loading and lifting of burden. Therefore before operating it the workers working in that area must be alerted before so that they can work in safe conditions. There are numerous crane safety rules and regulations and thus they should be followed properly. In order to avoid serious injuries and even deaths certain guidelines have been designed for the crane operators and these are such as, firstly operator should be certified and qualified along with vast knowledge about operation of crane. Secondly the equipment that has to be hoisted must be positioned on ground and compact. Also equipments should be inspected before operation so that no overloading can be done and they do not turn out malfunction. Even the operator should be well observed about the work site as workers work in vicinity of machine. Lastly the crane operator must follow the safety instructions and universal crane signals when uplifting the materials. When all these safety guidelines will be followed properly by the operators then the accident rate will automatically decrease.

OSHA that is Occupational Safety and Health Administration has addresses the Crane safety. This organization calls employers so that they can make them well aware about the crane accidents and its safety rules. Accidents are such thing that impacts the firm as well as the workers lives. It even affects production rate and ability of company. Therefore crane operators must work according to the safety guidelines and in proper manner so that injuries or death rate can be minimized. When using crane many parts of it play crucial role, rotary limit switch is also vital equipment that is used to manage the movement of machine. Also this switch is connected to a motor that helps in several revolutions, after the set number of revolutions the cams starts operating the switches and this is how the whole machine or crane got controlled.

For further details about rotary limit switches please visit the website.

Avoid lifting of extreme heavy loads by use of sensing limit switch

Weighing equipments have traditionally been used in all kind of industries starting from the lowest level right to the top notch industries. From measuring few grams to tons, scale cranes are used. Earlier all the scale cranes were all mechanical in nature but with modernization now the scale cranes are more of digitized. And with their heavy outdoor usage nowadays LCD displays are used because they are easily seen even under bright sunlight. They are made of very high grade material to withstand load and sustain under adverse conditions. Scale cranes are not just used for the measuring purposes but also for shifting material from once place to another. electronic crane scale is a device that is used to convert the weight of the material into the electrical output that displays the weight of the material into the display unit of the scale crane. Load cell works on a very simple principle. It measures the strain due to the load at one end and it converts the strain into electrical signal which hence represents the weight of the material. Load cell come in various different sizes and shapes and used in the scale crane according to its usage and the material to be weighed. Scale crane Load cell have to be very tensile in nature yet very sturdy so that it can outstand weight and deliver précised results.

Display unit is powered by a small battery because of the low consumption of electricity by the LCD and the battery hence lasts longer. In some scale cranes the display unit is even remotely held and the weight is displayed on the remote unit instead of the scale crane. The use of scale cranes have been vastly modified according to the respective fields. Crane load cell is also used in this field.

Working with heavy machinery like cranes is not very safe. Certain safety rules have to be ensured for the proper safety of the people working around cranes. Keeping the safety in mind therefore many cranes come with certain features that ensure safety of the people working around. One such device used is limit switcher in cranes. It ensures that all the components in the crane are working properly and prevents overloading. In case of any of the failure of the component inside the machinery it senses the component or breakage of the cables and shuts down the cranes and limits the movement of the crane bringing it to standstill position thus making sure no accident happens. Position sensing is a device that takes information from the pre feeded data and thus stops the crane at a particular position. It is used in cranes where the material is to be placed at an accurate position of without any failure.

For further details about load cells And position sensing at saflift please visit the website.

Move easily the heavy load by use of overhead or electronic crane

It is widely found that many industries related to mining, construction, steel and shipyards make use of heavy machines. Therefore they require such kind of machine from which they can transfer the heavy load. Overhead cranes are those machines that are commonly seen in construction industries and sites. These construction industries make use of this sort of crane in order to transfer and lift loads from one place to another. As heavy load cannot be carried manually therefore overhead cranes help in such cases. These cranes are well designed and developed so that they can transfer easily the burden. Besides from time saving, these cranes also help in making the work easier. Before using overhead crane one must get well known about its functions and usage. If not used properly, this heavy machine can turn out deadly or even harmful.

Overhead crane safety rules must be followed properly as operating it requires lot of skill and talent. There are some guidelines and ways through which the operator can keep him safe while using it. These rules are such as firstly the parts of crane should be checked before it is used in any construction site. If any of the part is seen not in proper condition then it should not be used until professional check them. Secondly when using it the operator must make certain that the crane can uplift the loads settled on it. It is advisable that operator should not force their crane to carry heavy load more than its capacity. Also it is recommended that double checks must be made and the worker must work along with a partner. This partner will help the operator in providing the directions so that successful operation can be executed. Lastly it is suggested that while using crane the operator should always be alert as by doing this, less accidents will happen. Even the workers working in load lift area must be informed or alerted before as lack of information about crane operation can cause any kind of unfortunate happening.

Safety is the finest key in order to develop a fine working atmosphere especially in areas like construction sites. Operators of overhead cranes or other heavy machines must be well trained and knowledgeable so that when operating the machine they are certain about the safety precautions and can avoid further accidents. Now days the cranes are implemented with a device known as load limiter. This load limiter machine helps the operator by indicating that up to certain limit the crane can withhold the load. The main task of load limiter is to prevent the unintended lifts that exceeded the rate power of a wire rope crane. Even the collision avoidance electronic crane is used as it helps in minimizing any accidents that usually cause when operating crane.

For further details about overhead crane safety And collision avoidance please visit the website.

The Load cells and its uses

A crane load cell is an electronic device that is being used to convert a force into an electrical signal. A load cell is a transducer which particularly converts the force into a measurable electrical output.

The most frequently asked question is that how does it actually work. The conversion of the force into an electrical current is indeed indirect and also happens in two phases. A load cell can particularly consist of one, two or the four strain gauges which depends on the type of the load cell, and it is the strain gauge that particularly converts the force into the electrical current. Now not all the cells use the strain gauges, there are indeed various types such as the hydraulic, pneumatic, fibre optic, button and the washer load cells to name a few.

What can you do with the electrical output? Well before the electrical current can be completely used for the electrical signal output, usually this requires the overall amplification by an instrumentation amplifier and then it can be very effectively used. The load cells are indeed primarily used as a weighing apparatus as well. The overall train gage-based load cell has particularly become the great method of choice for the industrial weighing applications.

Now it is time to discuss about the applications of the load cells. In order to name a few they can be found in the electronic crane load cells, finding the centre of the gravity of a particular object by weight, force measurement, force gauge, onboard weighing, railcar weighing, structural health monitoring, and the tension measurement as well.

Examples of Digital Load Cells and Their Applications

There are indeed varieties of the cells today, all of which are better used in the certain applications and the circumstance than others for example the new compression load cell is used for the applications in the tough environments. The new beam load cell is also great for the belt scales, platform scales, filling machines, and the process equipment. This single point load cells are usually found in the various applications such as the multihead weighers, checkweighers, filling machines, belt scales, platform scales, and the bench scales as well. Depending on the requirements and the type of the weighing, your conducting will absolutely depend on the type of the cell you should use.

Torsion ring are a relatively new concept in design and provide an excellent low profile solution for a wide range of the weighing applications. Unlike the standard compression load cells, which can readily suffer from the off-axis loading problems, the torsion rings are being loaded through a centrally located annular ring which is the secret behind its application. The saflift load limiter is another very important component which is used in the cranes for the safe functioning of the equipment.

For further details about www.saf-lift.com and position sensing at saflift please visit the website.

Status of the crane safety systems in the heavy industries at present era

The complete use the different services of the various cranes in order to lift and also to carry the various heavy and voluminous objects and also the massive loads across one place to another is very well practised across the globe. While in the process of doing so, the cranes safety systems particularly need to be very carefully handled with utmost care and with some extreme caution. Since they deal with the huge loads, the issue of the crane safety is indeed vitally crucial. The history has shown this many times that neglecting it has very much proved very costly to both the property and life of the people working on the site.

As the cranes have been in major use for the purpose of uplifting of the various massive loads from the decades, they are well-known to ease the burden of carrying the loads from one place to another from the shoulders of the human labourers as was the case in the distant past when cranes were not in use. They have particularly proved to be a great boon to the overall transportation and also the construction and the manufacturing industries where the material handling is done on a regular basis day in and day out.

These particular cranes come in the different shapes and sizes and all their functions are different from each other depending on the kind of the industry they are being used for. These particular cranes that very well perform the different types of the works are categorized under the various titles which are namely the fixed cranes, mobile cranes and the overhead cranes. There are different types of the cranes which are under these categories such as the overhead cranes, tower cranes, jib cranes, crawler cranes, etc which are being extensively used. Although they all very well perform the primary function of lifting the different heavy loads, they all have the varying capacities and many of the applications in the different industries.

The first and foremost issue that can be very well dealt with by making it mandatory for any worker who operates a crane to undergo some rigorous training before venturing for work in the work site. He should be completely trained and also tested on the crane safety systems and only after being awarded a certificate of competency that he should be allowed to go anywhere near a crane for operating it. This in itself will highly eliminate a very crucial cause of the unfortunate crane accidents and also pave the way for a healthy and safe industrial environment.

The other major problem, namely, the need of some of the most effective crane safety systems, has been very considerably resolved by the introduction of some of the sophisticated safety devices. The Load cells or the load sensors are being extensively used to accurately sense the load on the crane and also gives some precise data regarding it. There are various categories of the load cells which includes the compression load cells, beam load cells, tension load cells, etc.

For further details about crane safety and load cells please visit the website.

The hazards of unfortunate crane accidents can be avoided with proper precautions

The Operating cranes and the various other lifting equipments has indeed become a common practice in several industrial contexts as the highly useful electronic cranes are very widely used in the various constructions and also the factory sites extensively across all countries in the globe. The increased volume of the traffic, of the surface of the working areas and of the immense amount of the heavy loads in order to profit from the various economies of scale means that these handling this particular machines deal with the several hundred of the weights every day. With an ever increasing use of the various heavy weight cranes, come a higher number of the probable crane accidents which result in inconvenient production delays and in the worst ones lead to the loss of the lives of the workers many a times on the work site.

The different effective researches, the various extensive surveys and the surveyed studies show that the major cause for the crane accidents during the crane operation is lack of the overall stability of the machine. This can be primarily caused for numerous reasons such as the surface where the crane is positioned and not being very uniform, the load is to be lifted and is exceeding the weight or the size of the crane is actually able to handle, or the cranes hoist not being well-positioned at the gravity centre of the load. For the measurement of the crane’s load, the maximum load capacity, a crane limit switch is being inserted in all the modern electronic cranes that are being manufactured in the modern times.

These incidents particularly result in the loss of the much precious human lives on the work site. The overall operations of the heavy handling machinery are also due to the cases of the electrocution. The proper installation and the dismantling of the heavy weight crane parts are also a very frequent cause for these tragic accidents, as are crane components falling because of the faulty set up procedures while in the process of manufacturing in the factories.

The various lifting procedures do in fact involve the several professional profiles among which the supervisor, the driver or the operator of the crane and the people are responsible for the handling of the crane and the load position warning signals. It is indeed indispensable that these particular people receive the required training and the overall certifications before ever entering the load handling site, as well as an efficient communication method that frankly allows them to easily exchange the required information and also the warnings while in the process of avoiding the coordination issues between the equipment, the people and the surrounding area. The rotary limit switches are other major components of the electronic cranes in order to avoid all the major unfortunate crane accidents in the work sites.

For further details about rotary limit switches and crane accidents please visit the website.

Electronic Crane scales which are used extensively have major uses

With the passing time and the rapid changes in the field of modern technology, all the major varieties of the various weighing equipment have evolved a long way from their original form, see saw type of the weighing. About ten years ago, a crane scale would have been quite similar to a large dial type scale which is indeed full of some real heavy duty springs and the mechanical levers. The concept of modern weighing equipment necessarily contains evolved and cutting edge materials and the various dynamic required microchip processors which are the culmination of the advanced technology and at the heart of any electronic crane scale is a crane load cell. This is a necessary component that a block of the heavy alloy or tough steel which draws the required power from the circuit board and, in return, gives a mill volt signal which is very specifically processed and also gives an extremely accurate reading to the display of the device. The Crane scales are indeed strategically engineered for all the various types of the industrial applications and can be very easily found in all the major types of the various factories and the industrial applications today.

The outer shell is very well constructed from the industrial grade steel or the heavy duty aluminium, which provides some excellent durability and the ultimate protection to the electronic crane scale. The outer shell construction indeed depends on the overall capacity of the weighing scale and also its various applications. The small capacity scales for the general industrial use are primarily prepared from the aluminium, the very high capacity scales tend to be made from a more heavy duty, steel construction.

The electronic Crane scales are extensively found in many industrial foundries and are very readily supplied with a heat guard in order to deflect the heat and also to protect the scale in a prime manner. As with most of the weighing scales, the two major types of the display are being used. The LCD (liquid crystal display) which is very easy to read in the direct sun light and also ideal for the outdoor use or LED (light emitting diode) are used for the indoors. The LCD displays come with a built in back light for the utter convenience of the usage of the operators in the various industries. The power is being supplied via an internal rechargeable battery, with is today's evolved technology that can give from 10 to 60 hours of the minimum battery life when continuously in the working condition. The LCD display crane scales also very well draw the far less power from the batter and give a greater working life before it is to be charged next time. Most of the crane scales have an auto shut function which facilitates to conserve on the power in a major way. The position sensing is another great feature of the electronic cranes which are indeed inevitable for the proper operations safely.

For further details about crane load cell and position sensing please visit the website.

Operation of the Overhead Cranes not at all an easy task

The modern technology is evolving every day and along with the improvement in the technology, the human toil is getting lesser. With the improvement in the modern technology, the construction industry has benefitted in a major way and this resulted in the highly evolved overhead crane safety systems with the help of load limiter which makes the work easier and also helps in avoiding unfortunate accidents in the work site. The modern cranes are highly effective in the collision avoidance and also in the uplifting of the heavy loads. The overall crane limit switch is indeed an integral part of the overall overhead crane safety and the overall security program of any industry to effectively maintain the level of the much required efficiency of its overall manufacturing as well as the complete maintenance of the required operations.

The technologically Overhead cranes perhaps have a simplified design and are an extremely unique structure with a much strong railed bridge which possesses a hoist, the part which actually lifts all the required heavy loads and also very effectively carry out across the bridge in an extremely efficient manner.

The Overhead cranes are primarily and extensively being used to very efficiently and conveniently handle all the major heavy material in all the huge manufacturing and the transport industries spread across the globe. They have the numerous applications in a wide range of the various industries which includes the booming steel industry, the huge automobile industry, and also the huge paper mills. Using of the highly evolved cranes possessing the load limiter in them usually turns out to be extremely economical as they make the use of the mobile cranes almost non-essential.

With the availability of the various types of the highly evolved and effective overhead cranes which are being used day in and day out in the numerous heavy and manufacturing industries for the decades now and have completely improved with the overall development of the particular technology. Thus, the overhead crane safety is primarily of much significance for effective work and security of the workers in the worksite. Some of the very commonly used examples are the bridge cranes, the gantry cranes, the container cranes, jib cranes, etc. The very commonly used cranes are very well operated with the radio controls for the ultimate value and the overall safety of the workers. However, those cranes that particularly use the very heavy loads or operate at a very high speed are normally cabin controlled for the operations.

It is indeed crucial that the utmost care to be taken at the time of the operation of these weight-lifters. An incorrect or a careless handling can very probably lead to some ery serious and dangerous circumstances which can cause some of the irreparable damage not only to the property but also to the invaluable human life which is not at all desirable. And therefore it is extremely crucial to follow the much needed safety guidelines for the proper functioning of the overhead cranes which adheres to the overhead crane safety norms. It is also completely essential for all the crane operators as well as the skilled inspectors in order to undergo the perfectly extensive and very rigorous training before actually joining this profession.

For further details about load limiter and collision avoidance please visit the website.

Crane load cell and the load limiters are important components of the crane systems

A crane load cell is indeed an electronic device that is being particularly used in order to convert a force into an electrical signal. What does this mean? A load cell is a transducer which particularly converts force into a measurable electrical output.

How does this work? This conversion of the force into an electrical current is indirect and particularly happens in two phases. A crane load cell can very well consist of one, two or four strain gauges depending on the type of the cell, and it is the strain gauge that particularly converts the force into the electrical current. Now not all the cells use the strain gauges, there are various types such as the hydraulic, pneumatic, fibre optic, button and the washer load cells to name a few.

What can you do with this particular electrical output? Well before the electrical current can be used in the electrical signal output, it usually requires some amplification by an instrumentation amplifier and then it can be very effectively used. The load cells are primarily used as a weighing apparatus. The strain gage-based load cell has particularly become the method of choice for the industrial weighing of the various industrial applications.

What are the applications or uses of saflift load limiter ? To name a few, they can be found in the various electronic crane scales, finding the centre of the gravity of an object by weight, force measurement, force gauge, onboard weighing, railcar weighing, structural health monitoring, and tension measurement.

Examples of Digital Load Cells and Their Applications

There is indeed a massive variety of the cells today, all of which are particularly better used in the various applications and the circumstances than others for example the new compression load cell is used for the applications in the various tough environments. The new beam crane load cell is indeed great for the belt scales, platform scales, filling machines, and the process equipment. The single point load cells are usually found in the various applications such as multihued weighers, checkweighers, filling machines, belt scales, platform scales, and the bench scales. Depending on your various requirements and the type of the weighing, you are particularly conducting and will depend on the type of cell you should use.

The major issue can be very well dealt with by making it mandatory for any of the worker who particularly operates a crane in order to undergo some of the rigorous training. He should be very well trained and also very well tested on the various crane safety systems and only after being awarded a particular certificate of competency that he should be allowed to go anywhere near a crane.

The other problem, namely, the need of some of the very effective crane safety systems, has been very considerably resolved by the introduction of some of the very sophisticated safety devices and all these have brought a revolution in the entire work environment of the heavy industries.

for more info about www.saf-lift.com and position sensing at saflift please visit the website saf-lift.com

The crane safety systems and their significance

The use of the different services of the various cranes in order to lift and to carry the gigantic objects and the massive loads across one place to another is very conveniently practised across the globe. While doing so, the various cranes safety systems need to be carefully handled maintaining some of the extreme caution. Since they deal with the huge loads, the issue of the crane safety is a vitally crucial. The history has very well shown that this many times that neglecting it has very well proved very costly to both the property and life in a major way.

As the cranes have been in use for the lifting of the various massive loads from the decades, they are well-known to ease the burden of carrying the loads from one place to another from the shoulders of the human labourers as was the case in the distant past. They have very well proved to be a real great boon to the overall transportation, the process of construction and the manufacturing industries where the material handling is done on a regular basis.

These particular cranes of various shapes and sizes and their functions are absolutely different from one another depending upon the kind of the industry they are being used for. These cranes that actually perform the various types of the various heavy duties are very specifically categorized under the various titles namely the fixed cranes, mobile cranes and the overhead cranes. There are indeed various types of the cranes under these particular categories such as the overhead cranes, tower cranes, jib cranes, crawler cranes, etc which are being extensively used for various purposes in the manufacturing industries. Although they all are very well performing in the primary function of lifting the various heavy loads, they all have the varying capacities and many applications in the different industries.

Although all these cranes of various categories are extremely safe and a lot of care is being particularly taken by their manufacturers in order to make them as sturdy and secure, for the industry they are being used in, as possible, the crane accidents are not very uncommon even at the present time. The major reason that has been sighted by most of the recent researches regarding all these probable accidents is the issue of the insufficient training of the various operators and the lack of the effective crane safety systems in the past.

The major issue can be very well dealt with by making it absolutely mandatory for any of the worker who operates a crane to undergo some rigorous training. He should be very well trained and also very well tested on the crane safety systems and only after being awarded a particular certificate of competency that he should be allowed to go anywhere near a crane.

The other problem, namely, the need of some of the very effective crane safety systems, has been considerably resolved by the introduction of some of the very sophisticated safety devices. The Load cells or load sensors are used to sense the load on the crane and also gives the precise data regarding it. There are many types of the load cells including the compression load cells, beam load cells, tension load cells, etc.

for more info about crane safety and crane safety systems please visit the website saf-lift.com

Precautions for preventing of crane accidents

The various operating cranes on large scales and the other lifting equipment has very well become a very common practice in several industrial contexts as the electronic cranes are being widely used in the different construction and the factory sites throughout the nooks and corners of the entire globe. The excessive and the increased volume of the traffic, of the surface of the working areas and of the immense amount of the heavy loads in order to profit from the economies of the scale means that these handling of the extensive machines deal with the several hundred of the weights every working day. With an ever increasing use of the various heavy weight cranes, come a higher number of the probable crane accidents that in the best scenario result in the overall production delays and in the worst ones lead to the loss of the various precious human lives which is highly undesirable.

The numerous effective researches, the various extensive surveys and the recent studies conducted reveal that the main cause for the various unfortunate crane accidents during the course of crane operation is the lack of the required stability of the concerned machine. This can be caused for numerous reasons such as the surface where the crane is being positioned not being very uniform, the load to be lifted is exceeding the weight or the size of the crane is actually able to handle, or the cranes hoist not being positioned at the gravity centre of the load being lifted. For the measurement of the crane’s load, the maximum load capacity, a crane limit switch is being inserted in all the modern electronic cranes that are particularly being manufactured in the recent times.

The unfortunate incidents result in the loss of the precious human lives while the overall operations of the heavy handling machinery are in the majority of the cases due to the cases of the electrocution. The proper installation and the dismantling of the heavy weight cranes parts are also a very frequent cause for these very sad tragic events, as are crane components falling because of the faulty set up of the procedures while in the entire process of the manufacturing.

In the particular case of the quays and the commercial ports, the various accidents which are related to the crane operation in the container terminals represent as much as the 30% of the entire asset costs. The most common cause of the asset damage in such contexts is the impact between the booms and the ships from which the loads are being taken. The other frequent issues which are very well related to the hoists, the ropes, the chains and the spreaders which not being at their best condition and to some defective communication systems between the employees.

for more info about rotary limit switches and crane accidents please visit the website saf-lift.com

The benefits of the electronic crane scale are immense

With passing time and the rapidly evolving technology, all the major types of the weighing equipment have come up considerably a long way from the original, see saw type of the weighing. Ten years ago, a particular crane scale would have seemed really similar to a large dial type scale which is full of some of the heavy duty springs and also the levers. The extremely evolved modern weighing equipment contains all of the latest, cutting edge materials and also the various dynamic microchip processors. Talking about the electronic crane scale and crane load cell, there is a lot of the improvements that has taken place. This is indeed a heavy block of the alloy or tough steel which very significantly draws all the required power from the circuit board and, in return, gives a mill volt signal that is very significantly processed and also gives an accurate reading on the display screen. The overall Crane scales are indeed strategically engineered for all the varieties of the industrial applications and can also be very readily found in all the major types of the heavy industries and the factories and also the industrial applications of the modern world.

The outer shell is very strategically constructed from the industrial grade steel or the heavy duty aluminium, which very well provides some of the much needed excellent durability and the required protection to the electronic crane scale. The outer shell construction also very well depends on the overall capacity of the weighing scale and also its various applications in a major way. The small capacity of the scales for the general industrial use are indeed prepared from the aluminium, the high capacity scales tend to be prepared from a more heavy duty, steel construction.

The electronic Crane scales are usually found in many of the industrial foundries and are very well supplied with an effective heat guard in order to deflect the heat and to protect the scale in a prime manner. As with most of the weighing scales, the two of the major types of the display are very commonly used. The LCD (liquid crystal display) which is indeed very easy to read in the direct sun light and also ideal for the outdoor use or the LED (light emitting diode) and are used for the indoors quite often. The LCD displays also come with a built in back light for the overall convenience of the use of the different operators in the particular industries. The power that is supplied is absolutely supplied via an internal rechargeable battery, with today's technology which can give from 10 to 60 hours of the minimum battery life when in continuous use. The LCD display of the crane scales also very effectively draw the far less power from the battery and also give a much greater working life before some next charge is needed. Most of the crane scales have an auto shut function as well to ideally and efficiently help conserve on the power.

The most modern and the high-tech electronic crane scale offer much of the major excellent features in order to allow the users to completely achieve all the good and dynamic weighing performance, not subjected to the influence of swaying, a built in filter which enables the user to adjust the stability depending to a certain extent on the particular application.

for more info about crane load cell and position sensing please visit the website saf-lift.com

Prominent Safety Regulations Regarding Overhead Crane Safety!

Before discussing about overhead crane safety, it is imperative that first we try to understand what an overhead crane. With a movable bridge, an overhead crane is a crane that also has a hoisting system gliding atop an overhead runway that is fixed. It is not a chld’s play when operating an overhead crane. Capable of moving enormous weight and heavy objects from one place to another, these cranes are tough and robust machines.

If the operator doesn't know the proper safety options on bridge cranes, even a second's loss of attention or carelessness can lead to ghastly accidents thus collission avoidance must be a priority. Moreover, in ensuring the safety of overhead cranes there are imperative procedures of maintenance playing a crucial role. Thus it is essential that one pays a lot of attention while operating these behemoths or monstrous machines and follow all safety procedures correctly followed.

Safety Options to be taken care of

The accurate safety options can help you avoid life-threatening disabilities and expensive injuries, while operating an overhead crane. Go through the operating manual with a fine tooth comb as before you begin to use the bridge crane, each crane has its individual specifications. Even then, during use of any overhead crane, there are certain general procedures applicable.

• While working or operating near overhead cranes, one must wear head protective gear and personal protective gear.

• Always ensure, before moving the load that all around, you have a clear line of visibility and to clear any obstructions below, lift the load high enough.

• So they clear out the area over which the load is to be moved, warn colleagues beforehand and to ride the load or the hook, never allow anybody.

• Without sudden jerks, move the load as smoothly as possible in any direction. Position the hoist directly above the load before lifting it, to lift load vertically and gently, and lower it directly below the hoist. To ensure a smooth movement, always keep two complete wraps of ropes on the hoist.

• Except for emergency stop signals, respond to signals only from the personnel operating the lift; which can come from any direction.

• In your overhead cranes, never exceed the lifting capacity. Before lifting it further, always test for balance or use load limiter by lifting the load a few inches off the ground.

Upkeep of your Crane

Another very important area about which most of us become smug over time is maintenance. Costing you in terms of time, money and health, this can be a fatal mistake. Every time you think of using your overhead crane, thorough inspections are a must. To check for any loose ends or hanging components, take a quick look at the outside of the machine.

From the hoist, bridge or trolley, start the crane and check for any abnormal sounds or movements. Ensure that in consistence with the control buttons, the hoist is moving smoothly in all directions. Moreover, while inspecting the crane always wear standard harness and protective clothing.

for more info about overhead crane safety and collision avoidance please visit the website saf-lift.com

Operating of the Overhead Cranes

Their toil would have been greatly eased if only they had the very fair advantage of the modern technology as their advantage. Although, how they are accomplished the specifically unbelievable task certainly remains a mystery for sure; the modern construction industry has a straightforward and effective solution to it in the fabulous shape of an overhead crane which is indeed a specialized crane particularly designed to lift the heavy material very efficiently and also the safety in the forefront. The crane limit switch is certainly an integral part of the overall overhead crane safety and the security program of any industry to maintain the level of the much required efficiency of its manufacturing as well as the maintenance of the operations.

The Overhead cranes have a simplified design and are certainly a unique structure with a much strong railed bridge and a hoist, the part which actually lifts all the heavy loads and also very efficiently runs across the bridge in a much efficient manner.

The Overhead cranes are used to efficiently and also very conveniently handle all the heavy material in all the huge manufacturing and the transport industries all across the globe. They have the numerous applications in a wide range of the various industries including the booming steel industry, the automobile industry, and the huge paper mills as well. Using them usually turns out to be more economical as they make the use of the mobile cranes almost non-essential.

There are several types of the overhead cranes which are being extensively used in the various heavy and high duty manufacturing industries for over many decades now and have very well improved with the development of the technology with the passage of time. Thus, the overhead crane safety is certainly of some prime importance which goes without any doubt. Some commonly used examples are the bridge cranes, the gantry cranes, the container cranes, jib cranes, etc. The commonly these cranes are very specifically operated with the radio controls for the ultimate value and the overall safety. However, those cranes that use the very heavy loads or operate at a very high speed and are normally cabin controlled for the required operations.

It is indeed extremely crucial that utmost care to be taken at the time of operating these weight-lifters all the time. An incorrect or careless handling can very probably lead to some really serious circumstances and can cause some irreparable damage not only to the property but also to the invaluable human life in a major way. And therefore it is important to follow the much needed safety guidelines for the proper functioning of the overhead cranes adhering to the overhead crane safety norms. It is also very essential for all the crane operators as well as the skilled inspectors to undergo perfectly extensive and very rigorous training before actually joining this particular profession.

Basically, an overhead crane is very strategically designed and strongly manufactured to handle a certain amount of the heavy weight very securely. Therefore, it should never be forced to perform beyond its overall safety limits to maintain the proper balance or the collision avoidance. The cranes bridge component should very clearly and particularly indicate the load limits of the crane in a perfect way. The load limiter is a crucial component of the crane operations. There should be a good arrangement to make some signal or sound like the sirens, etc. before every attempt of lifting the heavy loads.

For more info about load limiter and collision avoidance please visit the website: saf-lift.com

Crane scales have got numerous utilities

With the changing time and the overall constant changes in the modern technology, all the major types of the weighing equipment have come particularly a long way from the original, see saw type of weighing. Ten years ago, a crane scale would have seemed similar to a large dial type scale which is full of some heavy duty springs and the levers. The modern weighing equipment particularly contains all of the latest, cutting edge materials and the various dynamic microchip processors. At the heart of any of the electronic crane scale is a crane load cell. This is basically a block of the heavy alloy or tough steel which draws the required power from the circuit board and, in return, gives a mill volt signal which is very significantly processed and also gives an accurate reading to the display. The Crane scales are very strategically engineered for all the types of the industrial applications and can be very readily found in all the major types of the factories and the industrial applications today.

The outer shell is indeed constructed from the industrial grade steel or the heavy duty aluminium, which provides some excellent durability and the required protection to the electronic crane scale. The outer shell construction very well depends on the overall capacity of the weighing scale and also its various applications. The small capacity scales for the general industrial use are indeed prepared from the aluminium, the high capacity scales tend to be made from a more heavy duty, steel construction.

The electronic crane scale are also very commonly found in many of the industrial foundries and are readily supplied with an effective heat guard to deflect the heat and to protect the scale in a prime manner. As with most of the weighing scales, the two major types of the display are used. The LCD (liquid crystal display) which is very easy to read in the direct sun light and ideal for outdoor use or LED (light emitting diode) are used for the indoors very often. The LCD displays come with a built in back light for the convenience of use of the operators in the particular industries. The power is absolutely supplied via an internal rechargeable battery, with today's technology which can give from 10 to 60 hours of minimum battery life when continuously working. The LCD display crane scales also draw the far less power from the batter and give a much greater working life before the need for its next charge. Most of the crane scales have an auto shut function to ideally help conserve on the power.

The most modern and the high-tech electronic crane scales offer much the major excellent features to allow the user to completely achieve the good dynamic weighing performance, not subjected to the influence of swaying, a built in filter enables the user to adjust the stability depending on the particular application. You are also able to switch the display from the kg's to Lbs and also hold the display on a particular weight which is a convenient feature. There are various capacities and also some major resolutions to choose from. The position sensing is another great feature of the electronic cranes necessary for the proper operations safely.

For more info about crane load cell and position sensing please visit the website: saf-lift.com

Hazards of unfortunate crane accidents can be prevented

The Operating cranes and the other lifting equipment has indeed become a very common practice in many of the industrial contexts as the electronic cranes are very widely used in the different construction and the factory sites throughout the nooks and corners of the world. The increased volume of the traffic, of the surface of the working areas and of the amount of the heavy loads in order to profit from the economies of the scale means that these handling machines deal with the several hundred of the weights every day. With an ever increasing use of the heavy weight cranes, come a higher number of the probable crane accidents that in the best scenario result in the production delays and in the worst ones lead to the loss of the precious human lives which is highly undesirable.

The various effective researches, the extensive surveys and the recent studies conducted reveal that the main cause for the crane accidents during the crane operation is the lack of the required stability of the concerned machine. This can be caused for a numerous reasons such as the surface where the crane is positioned not being very uniform, the load to be lifted is exceeding the weight or the size of the crane is actually able to handle, or the cranes hoist not being positioned at the gravity centre of the load being lifted. For measuring the crane’s load, the maximum load capacity, a crane limit switch is being inserted in all the modern electronic cranes that are being manufactured in the recent times.

Unfortunate incidents actually result in the loss of the precious human lives while the overall operations of the heavy handling machinery are in the majority of the cases due to the cases of the electrocution. The proper installation and the dismantling of the heavy weight cranes parts are also a very frequent cause for these tragic events, as are crane components falling because of the faulty set up of the procedures while in the process of manufacturing.

In the particular case of the quays and the commercial ports, the various accidents related to the crane operation in the container terminals represent as much as the 30% of the entire asset costs. The most common cause of the asset damage in such the contexts is the impact between the booms and the ships from which the loads are being particularly taken. Other frequent issues are very well related to the hoists, the ropes, the chains and the spreaders which not being at their best condition and to some defective communication systems between the employees.

The lifting procedures do in fact involve the several professional profiles among which the supervisor, the driver or the operator of the crane and the people responsible for the crane and the load position warning signals. It is indeed very indispensable that these people receive the proper training and the overall certifications before ever entering the load handling site, as well as an efficient communication method that allows them to exchange the required information and the various warning signals while avoiding the coordination issues between the equipment, the people and the surrounding area. The rotary limit switches are also one of the major components of the electronic cranes to avoid all the major unfortunate crane accidents.

For more info about rotary limit switches and crane accidents please visit the website: saf-lift.com

The crane safety systems are highly required in the work sites to avoid any casualty

The entire use of the various services of the cranes in order to lift and to carry the gigantic objects and the massive loads across one place to another is very well practised across the globe. While doing so, the cranes safety systems need to be carefully handled properly and with some of the extreme caution. Since they deal with the huge loads, the issue of the crane safety is a vitally crucial. The history has shown this many times that neglecting it has very much proved very costly to both the property and life.

As cranes have been in use for the lifting of the various massive loads from decades, they are known to ease the burden of carrying the loads from one place to another from the shoulders of the human labourers as was the case in the distant past. They have proved to be a real great boon to the overall transportation, the construction and the manufacturing industries where the material handling is done on a regular basis.

These cranes come in the varying shapes and sizes and their functions are absolutely different from one another depending upon the kind of the industry they are being used for. The cranes that actually perform the various types of the heavy duties are specifically categorized under the various titles namely the fixed cranes, mobile cranes and the overhead cranes. There are various types of the cranes under these categories such as the overhead cranes, tower cranes, jib cranes, crawler cranes, etc which are being used. Although they all are very well performing in the primary function of lifting the various heavy loads, they all have the varying capacities and many of the applications in the various industries.

Although these cranes are extremely safe and a lot of care is being taken by their manufacturers to make them as sturdy and secure, for the industry they are being used in, as possible, the crane accidents are not uncommon. The main reason that has been sighted by most of the recent researches regarding these probable accidents is the issue of the insufficient training of the various operators and the lack of effective crane safety systems in the past.

The first issue can be very well dealt with by making it absolutely mandatory for any worker who operates a crane to undergo some rigorous training. He should be very well trained and also very well tested on the crane safety systems and only after being awarded a particular certificate of competency that he should be allowed to go anywhere near a crane. This in itself will highly eliminate a very crucial cause of the unfortunate crane accidents and pave the way for a healthy and safe industrial environment.

The other problem, namely, the need of some effective crane safety systems, has been considerably resolved by the introduction of some of the sophisticated safety devices. Load cells or load sensors are used to accurately sense the load on the crane and gives precise data regarding it. There are many types of the load cells including compression load cells, beam load cells, tension load cells, etc.

For more info about electronic crane and crane scales please visit the website: saf-lift.com

Crane safety systems needs to be maintained in proper condition in heavy industries

The entire use of the various services of the different cranes in order to lift and to carry the gigantic objects and the massive loads across one place to another is well practised throughout the globe. While doing so, the cranes safety systems absolutely need to be very carefully handled and with some extreme caution. Since they deal with the huge loads, the issue of the crane safety is a vitally very crucial. The history has shown this many times that neglecting it has very much proved very costly to both the property and life.

As cranes have been in use for the lifting of the various massive loads from decades, they are known to ease the burden of carrying the loads from one place to another from the shoulders of the human labourers as was the case in the distant past. They have particularly proved to be a great boon to the overall transportation, the construction and the manufacturing industries where the material handling is done on a regular basis.

These cranes come in varying the shapes and sizes and their functions are absolutely different from one another depending upon the kind of the industry they are being used for. The cranes that usually perform the various types of the works are categorized under the different titles namely the fixed cranes, mobile cranes and the overhead cranes. There are various types of the cranes under these categories such as the overhead cranes, tower cranes, jib cranes, crawler cranes, etc which are being extensively used. Although they all very well perform the primary function of lifting the various heavy loads, they all have the varying capacities and many other applications in the various industries.

Although these cranes are very safe and extreme care is taken by their manufacturers to make them as sturdy and secure, for the industry they are being used in, as possible, crane accidents are not uncommon. The main reason that has been sighted by most of the recent researches regarding these probable accidents is the issue of the insufficient training of the operators and the lack of the effective crane safety systems in the past.

The first issue can be very well dealt with by making it absolutely mandatory for any worker who operates a crane to undergo some very rigorous training. He should be very well trained and also very well tested on the crane safety systems and only after being awarded a particular certificate of the competency that he should be allowed to go anywhere near a crane. This in itself will highly eliminate a very crucial cause of the unfortunate crane accidents and pave the way for a healthy and very safe industrial environment.

The other problem, namely, the need of some of the effective crane safety systems, has been considerably resolved by the introduction of some of the most sophisticated safety devices. Load cells or the load sensors are used to accurately sense the load on the crane and gives precise data regarding it. There are many types of the load cells including the compression load cells, beam load cells, tension load cells, etc.

For more info about crane safety and load cells please visit the website: saf-lift.com

Unfortunate crane accidents can be prevented by adopting some precautions

The Operating cranes and the other lifting equipments has specifically become a very common practice in many of the industrial contexts as the electronic cranes are very widely used in the various construction and the numerous factory sites throughout the nooks and corners of the globe. The increased volume of the traffic, of the surface of the working areas and of the extensive amount of the heavy loads in order to profit from the economies of scale means that these handling machines deal with the several hundred of the weights every day. With an increasing use of the heavy weight cranes, come a higher number of the probable crane accidents that in the best scenario result in the production delays and in the worst ones lead to the loss of the precious human lives.

The various effective researches, the extensive surveys and the recent studies show that the main cause for the crane accidents during the crane operation is the lack of stability of the particular machine. This can be particularly caused for a numerous reasons such as the surface where the crane is positioned not being very uniform, the load to be lifted is exceeding the weight or the size of the crane is actually able to handle, or the cranes hoist not being positioned at the gravity centre of the load. For measuring the crane’s load, the maximum load capacity, a crane limit switch is being strategically inserted in all the modern electronic cranes that are being manufactured in the recent times.

Incidents result in the loss of the precious human lives while the overall operations of the heavy handling machinery are due to cases of the electrocution. The proper installation and the dismantling of the heavy weight cranes parts are also a very frequent cause for these tragic events, as are the crane components falling because of the faulty set up procedures while the process of manufacturing.

In the particular case of the quays and the commercial ports, the accidents which are related to the crane operation in the container terminals represent as much as 30% of the entire asset costs. The most common cause of the asset damage in such that the contexts is the impact between the booms and the ships from which the loads are being taken. Other frequent issues are very well related to the hoists, the ropes, the chains and the spreaders which not being at their best condition and to some defective communication systems between the employees.

The lifting procedures do in fact involve the various professional profiles among which the supervisor, the driver or the operator of the crane and the people responsible for the crane and the load position warning signals. It is indeed very indispensable that these people receive the proper training and the overall certifications before ever entering the load handling site, as well as an efficient communication method that allows them to exchange the required information and the warnings while avoiding the coordination issues between the equipment, the people and the surrounding area. The rotary limit switches are also one of the major components of the electronic cranes to avoid all the major unfortunate crane accidents.

For more info about crane limit switch and crane accidents please visit the website: saf-lift.com